Concrete Block Machine

 

before starting to describe the machine first we need to know what the concrete block machine is. a concrete block machine is a machine that uses pressure and vibration to form concrete products in its special molds. you may be interested to see what kind of products concrete block machine produces. below is the list of the most important products that the concrete block machine can produce:

  1. hollow concrete block in different sizes and shapes
  2. curbstones in different shapes and sizes
  3. paving blocks in different standard shapes
  4. Asmolen blocks with standard sizes
  5. roof gutters with different options
  6. lawn stones
  7. Lego blocks

 

concrete products 


 first, we need to know basic information about the concrete block machine:

  • why is hollow block so popular? it is because of its high durability and lightweight. the high durability is because of the pressure used by the concrete block machine in the production process of the hollow cement block. this allows you to have multi-floor buildings with lighter weight. the lighter weight makes your foundations become cheaper and the total weight of the building will be reduced considerably. concrete product shapes also don't change their shape in high temperatures it means if your building is on fire the mail structure won't collapse.
  • how do we recognize the size of a concrete block machine? the size of a concrete block machine is defined by the number of standard hollow concrete blocks in produces in each press
  • what is the size of a standard hollow block? the width is 20cm, the length is 40cm and the height 20cm.
  • how do we recognize the speed of the concrete block machine? the speed of the concrete block machine is related to the hydraulic system of the machine. the pump, the valves and the automation level of the block making machine are the factors of the speed of the machine. normally this should be between 100 and 120 presses in one hour.
  • how do we know the capacity of the interlocking brick machine? the capacity of the concrete block machine is usually defined with the total production of the machine in 8 hours. our smallest machines usually produce 4000 pieces of hollow cement blocks in an eight-hour shift and the name of the machine is PRS-400.

 

bess concrete block machine

 

 

  • what are the automation options for the concrete block machine? you can choose between manual or automatic pallet system, the option is also available for the raw material weighing system, it can be automatic or by the operator. the additive system can also be by hand or automatic. there are also options for packaging systems. the packaging system can be by operators or by robots.
  • what are the advantages of automatic over manual systems in the concrete block machines? in the automatic system, the ratio of the concrete mortar which is used in concrete block machine will always be the same because it is done by the automatic machine. as a result, the quality of the concrete products will always stay the same. this is very important for the produces because in the market with the same quality the customer will always be satisfied.
  • do I really need robots for my concrete block machine? if you live in a country where the labor cost is high you may prefer robots because in long-term the total cost will be lower, but the total price of the paver block machine will be higher. but if you need in developing countries where the labor cost is low you may prefer to use labor power instead of robots because the cost will be lower and it is not worth using robots on your concrete block machine.
  • what kind of raw materials do I need for my concrete block machine? this depends on your aim product and market. there are different types of additives you can add to your mortar, each one has its own pros and cons. you may need lighter blocks for this purpose you need to add a kind of additive but if you need to produce soundproof blocks this is another additives. note that this will affect your product's final cost because some additives are expensive. the general material you need for your concrete block machine is sand, cement, water, and color pigments if you want to produce colored paving blocks.

 

bess hollow concrete block machine

 

  • why is there a vibrator on the concrete block machine? to fill the cavities between the particles of the mortar used in hollow block machine the vibration is needed. if the vibrator is faulty or not powerful enough the quality of the products will below.
  • do I need high-quality water for my concrete block machine? if there is normal quality water it will serve your job but note that the water shouldn't be too salty. it the water is salty there will be some white lines on the surface of the products when they are dried. this will also affect the durability of the blocks because the cement won't stick all the pieces together if there is too much salt.

 

concrete block machine hoppers

 

 

  • how can I recognize a high-quality mixer for my concrete block machine? high-quality mixers have a powerful electrical motor with suitable safety systems mounted on it to prevent the motor from burning. mechanically it should be sturdy as well because it should function well in long-term use. also, it should have an extra plate sheet included inside of the mixer and installed with bolt and nuts. this is especially for long-term use of the concrete block machine. when the inner plates are worn out you can change them and the body of the mixer will remain intact.

 


Currently, we are producing different kind of brick making machines with different capacities. All of our stationary concrete block machines and mobile concrete block machines can produce high-quality concrete products According to your demand and your budget, we can design and produce the best machine for your business. below you can see some of the advantages of our machines which are produced by our company.

* For automation level of your concrete block machine we have semi-automatic, automatic and fully automatic types.

* You can purchase the machine with a single hopper or double hoppers.

The advantage of double hopper concrete block machine over single hopper hollow block machine is that you can produce double layer paving blocks in the double hopper. With this advantage, you can produce the top layer of the concrete paving block in different qualities and different colors

* It's possible to add or remove the items for the block making machine which you based on your site and your business condition.

concrete block products

 

* Two different options for the machine:

1.  full-plant: You can buy the concrete block machine with all pieces of equipment needed in full plant. It is for customers who need higher production capacities in their country.

2. mini plant: the concrete block machine and the necessary equipment needed for the business are included in this option. This is suitable for starters and countries in which the labor cost is lower.

* We can provide technical drawing for your plant area before installation and commissioning.

*We use high-quality parts for the machine and it means you can use them a long time without any deformation or issues. The machines are designed based on Euro standards.

* Our technical team will come to your plant for installation and they will train your operators. By this way, your operators will learn how to operate the concrete block machine. These services are totally free of charge.


the manufacturing process of the concrete block machine:

it consists of weighing process mixing process, molding process, curing process and packaging process.

first sand and gravel are weighed and delivered to the mixer with the right ratio. then water and cement are added as much as required. powdered portland cement is stored in cement silos and delivered with cement screws to a special hopper called cement hopper and then it is added to the mixer. water is also added with digital counters. then the mixer starts to mix the mortar until it is homogenized. then it is delivered to the hopper of the concrete block machine. from the hopper, it is delivered to mortar cart which later fills the molds with mortar.

the vibration densifies the mortar which is in the molds and then the upper mold starts to press the mortar to the down mold with hydraulic pressure to form the hollow blocks. this is the most important job of the concrete block machine.

  concrete block machine customer in the plant

 

this action is done on the surface of the pallets and then both molds of the concrete block machine move up with hydraulic power and the pallet is moved out of the machine.

the concrete products are then delivered to the curing section and after they are dried they are moved to the euro pallets, packaged and ready for transportation.


 conclusion:

spending a bit much on the concrete block machine for better quality is better than further faults that will stop your production frequently. if the block making machine is not designed for long-term use you will be in serious trouble. because after a while most of the parts will fall into a fault. some machines are not even fixable and they are designed to be replaced not to be fixed. so you need to be careful of what you are buying. every time your interlocking brick machine fall into faults you will lose production and the cost you pay for maintenance and the cost you pay for the loss of production will be much more than the money you pay when buying your hollow block making machine.

 

 


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BESS which has been an organization of Beyazlı Group has begun the commercial activities as manufacturing Hollow Block Machines, Concrete Plants, Moulding Industry since 2007. It is a leader of industry sector which aims to grow rapidly with the experienced and expert staff......

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