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 Concrete brick


Concrete bricks also called concrete blocks are hollow or solid bricks that are made of concrete using vibration and compression. Concrete bricks are available in many shapes and sizes. The most regular concrete brick is the hollow concrete brick with 20cm height, 40cm length, and 20cm width.

Concrete bricks have lots of advantages over other materials. They are lighter than the classic options so they reduce the total weight of the building.

Concrete bricks are also larger in size so the construction will be much faster and easier.

 

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Concrete bricks are fireproof, so the main structure of the building will not be damaged after the fire. If you are interested in concrete brick production, you can read the original article on what concrete blocks are in general and in detail.

 

What is a Brick Making Machine?


 Brick making machine is a machine that produces concrete brick using mortar and mold. To produce these bricks, the pressure is applied to the mold by vibration.

Brick making machines are available in various shapes and sizes. There are generally two types of brick making machines

1. Mobile brick making machines

2. Stationary brick making machines

Mobile brick making machines are simple, cheap and produce bricks on the ground so they do not need pallets but their capacity is low compared to fixed brick making machines. There are only a few options for molds for mobile brick making machines.
If you are interested in this type of machine you can original article brick laying machine.

 

Stationary brick making machines are available in different capacities and different automation levels. Stationary brick making machines are available from simple brick making machines to fully automatic brick making machines. Based on the product these machines produce they are also called hollow block machines and paver block machines.

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What Is Automatic Brick Making Machine?


 In an automatic brick making machine, most of the production steps are done automatically by the automatic brick making machine. The process that is done automatically is listed below:

1. Mortar preparation system: this consists of weighing and adding it to the mixer, adding cement, adding water, mixing them in the automatic brick making machine and delivering it to the concrete hopper of the automatic brick making machine.

2. Preparing the pallets for curing area: after the press is done in the automatic brick making machine, the pallets are delivered to the loader robot. The loader robot stacks five pallets on top of each other and then the forklift delivers all five pallets to the curing area.

 

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3. Product collecting system: after the products on the pallets are dried, the forklift transfers the pallets to the unloader robot which is located at the input of the automatic brick making machine. The unloader robot divides the pallets one by one and the product collecting robot collects the bricks on the pallets and the pallet is again ready for production.

Consider that one operator is needed to operate the automatic brick making machine and one is also required to operate the forklift.
The quality of the equipment used at the level of automation is very important because if they fall into the faults your production will be stopped. Bess uses only German brands Siemens plc, Schneider contactors and relays, and Bosch hydraulic equipment for automation.

 

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How Does An Automatic Brick Making Machine Work?


You need to fill the aggregate hopperof the automatic brick making machine, there is a weighing belt under the aggregate hoppers that weighs the aggregate, then it is delivered to the mixer of the automatic brick making machine. Water is added with a digital counter to the mixer and then the cement crew adds the cement to the mixer. The mixing system of the automatic brick making machine is automatic.

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When the mortar is ready it is delivered to the mortar hopper of the automatic brick making machine.

In an automatic brick making machine, there are four joysticks that control the machine. The operator runs the production process and when the bricks are produced on the pallets, the automatic brick making machine automatically delivers the pallet out of the machine and towards the robot loader. The rest of the process is explained before.

 

If you need to learn more about how automatic brick making machines work you can read the article concrete block manufacturing process.

Below you can see how Bess automatic brick making machine works. You can also visit the Bess youtube channel for more videos.

 

 

How Much Does A Brick Making Machine Cost?


Speaking frankly, an automatic brick making machine is not always the best choice for your brick making plant. There are some criteria you should consider before choosing your machine.

Automatic brick making machines are cheaper than fully automatic brick making machines and more expensive than semi-automatic versions. But each one of them has its pros and cons. If you are living in a country like Ghana, Uganda, Kenya, Somalia, Ethiopia or other countries with low labor costs and cheaper lands Bess suggests you choose semi-automatic brick making machines because they are easier to start with and cheaper than the other options.

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If you are living in a country like the United Kingdom, USA, Canada, Australia, News land, France and other European countries, Bess suggests you choose an automatic brick making machine or a fully automatic brick making machine for your plant because of the advantages that the automatic types have over the semi-automatic machines.

Machine Name Automation Level Capacity In Eight Hours Installation Price
 PRS-400 Semi-automatic 4000 Pieces of standard blocks Included 47200 USD
 PRS-800 Automatic 8000 Pieces of standard blocks Included 97400 USD

 

Conclusion


To choose the best brick making machine for your plant you need to consider some factors. The first one is labor cost; If the labor cost is not high in your country then you do not need to choose more expensive automatic brick making machines, instead of automatic brick making machine you can choose a higher capacity semi-automatic brick making machine.

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The second factor is the price of land. If the land is available in your country, you do not need to limit your choice of automatic brick making machine.
The third factor is the budget for your project. Consider that you should not spend all your budget on the machine, you need to save a piece of your budget for land preparation, buying cement and aggregate, and transportation of the machine to your country.
The fourth factor is the country you are installing your brick making machine in it. You need a suitable concrete block production business plan based on your machine and your country. With over 15 years of experience in this work, Bess prepares your concrete block manufacturing business plan with your machine free of charge. Contact the English department for more information.

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Bess manufactures concrete block machines, paving block machines and molds.

Bess is an organization of the Beyazli Group  of Companies. Bess has started its international business in 2007 and developed in a short time because of the high quality machines it produces, reasonable price compared to the quality and efficient aftersales system.

CONTACT US

maps Yanlıca Mahallesi Akoluk Belediye Karşısı Trabzon / Turkey
 
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